bond work index ball mill manufactuering design

bond work index ball mill manufactuering design

Bond Work Index - an overview | ScienceDirect Topics

Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).

SIMPLIFIED BOND WORK INDEX DETERMINATION By: R. O ...

the rod mill and the ball mill. The simplified test method described in this paper is an alternative procedure to the ball mill grindability test. The work index is computed using the following empirical equation revised by Bond in 1960, where the sieve opening at which the test is made, (microns) 358 (2)

20150505 Bond Efficiency-GMG-ICE-v1-r04 Determining the ...

WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) WioACT Actual Operating Bond Work Index determined from measurements on the circuit (kWh/t) WiRM Bond Rod Mill Test Work Index (kWh/t) WiSTD Standard Circuit Bond Work Index (expected or designed) used for circuit design. Specific energy requirement at ...

Bond Index Ball Mill / Rod Mill BT 100 XL - RETSCH

The Bond Index conforming rod charge consists of: 6 rods of 1.25“ diameter and 21“ length. 2 rods of 1.75“ diameter and 21“ length. The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.

Determination of Bond Work Index of Lucky Cement

In this regard calculation of work index of limestone made by standard Bond grindability test. Ball mill was employed to conduct the grinding test of seven different samples. Among all seven samples collected from the different faces of quarry, Bond work index of limestone Face4A results less than 20kwh/t, remaining 6 samples are marked as hard -

A new approach to the calculation of bond work index for ...

May 01, 2021 · A Bond Work index mill ball charge and closing screen product size distributions for grinding crystalline grains Int. J. Miner. Process. , 165 ( 2017 ) , pp. 8 - 14 , 10.1016/j.minpro.2017.05.011

20150505 Bond Efficiency-GMG-ICE-v1-r04 Determining the ...

WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) WioACT Actual Operating Bond Work Index determined from measurements on the circuit (kWh/t) WiRM Bond Rod Mill Test Work Index (kWh/t) WiSTD Standard Circuit Bond Work Index (expected or designed) used for circuit design. Specific energy requirement at ...

Comparison of the Different Ways of the Ball Bond Work ...

Sep 12, 2019 · However, this requires a significant amount of ore samples, a lot of labor and the pilot plants. Fred Bond published an article in 1961, which, described the procedure for testing ores for a Bond Ball Index. This parameter is still one of the most demanded tools in the design, evaluation and optimization of ball grinding plants around the world.

Bond Index Ball Mill / Rod Mill BT 100 XL - RETSCH

The Bond Index conforming rod charge consists of: 6 rods of 1.25“ diameter and 21“ length. 2 rods of 1.75“ diameter and 21“ length. The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.

O. I. SKARIN N. O. TIKHONOV CALCULATION OF THE

Standard size ranges and the related Bond work indexes Feed size F 80, μm Product size P 80, μm Work index 100000 10000 crushing CWI 10000 2100 rod milling RWI 2100 100 ball milling BWI Fig. 1. Laboratory equipment used by RIVS for determining the Bond work

MODELING THE SPECIFIC GRINDING ENERGY AND BALL

21 CONCLUSIONS Continued In the present work, equations were also derived, giving: zthe ball-mill power drawP as a function of its dimensions: internal mill diameter D and length L, zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm), the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h), zthe ball-mill dimensions (D and L), when ...

SAGMILLING.COM .:. Articles

Correction of Bond Ball Mill Work Index Test for Closing Mesh Sizes It is commonly known that one must run the Bond ball mill work index test such you pick

bond s work index ball mill manufactuer in gujarat

· Abstract The present work discusses a systematic approach to model grinding parameters of coal in a ball mill. A three level Gujarat India 123 Int J Coal Sci Technol (2016) 3(2) 184–190 10.1007/sx. efficient for the grinding media. In the grinding of Turkish coal and ore the charge ratio Bond work index and the ball . Chat Online

Design, Construction and Performance Analysis of a 5 ...

Since for the ball mill design we are using 80% passing, the required value of C2 for the ball mill will be equal to1.20. C3 is the correction factor for mill diameter and is given as; 𝐶𝐶3 = 2.44 𝐷𝐷 0.2 (3) However, it is important to note that C3 =0.914 vessel used in producing the ball mill was got from a

(PDF) Determination of work index in a common laboratory mill

mill, such as the Denver lab ball mill, to determine work index. Results obtained show that with an adequate adaptation of the. methodology, especially using a volume correction factor, the ...

Application of Operating Work Indices in Autogenous ...

Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on ...

bond grinding work index for quartz stone

OBJECTIVE. • To grind the given limestone material to a smaller size using a ball mill and to obtain the .... Bonds law is often written in terms of the work index (Wi) as, ... After 40 minutes take out lime stone powder from the ball mill. 7. ... Some Direct Measurements of the Surface Energy of Quartz and Orthoclase , WF Brace. Read more

Ball Mill Design Calculation Pdf - Krosline

Ball mill design calculation pdf ball mill designpower calculationun 19, 2015 ball mill powerdesign calculation example 2 in example noit was determined that a 1400 hp wet grinding ball mill was required to grind 100 tph of material with a bond work index of 15 guess what mineral type it is from 80 passing inch to 80 passing 100 mesh in closed ...

CORRELATION BETWEEN BOND WORK INDEX AND

the work index depending on the grind size. In this way, work index values are usually obtained for some specific grind size that characterizes the grinding operation to design or under evaluation. This study was carried out in a standard bond ball mill 305 mm x 305 mm size

SAGDesign Test | Starkey and Associates Inc.

The SAG mill pinion energy, W SDT (kWh/t) and SAG discharge Bond ball mill work index, S d-BWI (kWh/t), are then used to calculate the total energy to grind the ore from 80% passing 152 mm to 80% passing the client specified final product size P 80.This information, along with the ore specific gravity, is used to calculate necessary mill sizes and motor power in industrial applications.

A Method of C alculating Autogenous/ Semi-Autogenous ...

rod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4

GMSG GUIDELINE: DETERMINING THE BOND EFFICIENCY

Bond Test WI’s (kWh/t): Rod Mill: Ball Mill: 9.5 kWh/t.8 9 kWh/t . Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ

Ball mills - Outotec

First, a Jar Mill grindability test requires a 5 lb. (2 kg) sample and produces a direct measured specific energy (net Hp-hr/t) to grind from the design feed size to the required product size. The second test, a Bond Work Index determination, results in a specific energy value

Comparison of UCS to Bond Work Indices

FIGURE 8: ROD MILL/BALL MILL WORK INDEX RATIO v. UNCONFINED COMPRESSIVE STRENGTH 100 200 300 400 UCS (MPa) 0 0.5 1 1.5 2 WiRM/WiBM (metric) Siddall et al (1996) identified the ratio of Bond rod mill Work Index and ball mill Work Index as being indicative of an ore’s compentency. Figure 8 plots this ratio versus UCS; no trend is apparent ...

(PDF) Design of the biggest mill in the world

For the circuit design a Bo nd ball mill work index of 18.1kWh /t was used with design contingency to increase to a maximum of 19.1kWh/t. Design comminution data is summarised in Table 4.

The bond work index of mixtures of ceramic raw materials ...

Aug 01, 2005 · The Bond grindability tests were conducted with −3.35 mm dry feed materials in a standard ball mill (30.5 × 30.5 cm) following a standard procedural outline described in the literature (Yap et al., 1984, Deister, 1987, Ipek, 2003).The work indices were determined at a test sieve size of 150 μm (100 mesh).First, quartz, kaolin, and feldspar samples were separately tested in the Bond mill ...

Using the Bond work index to measure operating comminution ...

Nov 01, 1998 · Using the Bond work index to measure operating comminution efficiency C. A. Rowland 1 Mining, Metallurgy & Exploration volume 15 , pages 32–36 ( 1998 ) Cite this article

bond inde for vertical mill grinding sep

Bond ball mill work index for the ore samples collected from surveys 3 and 4 was 17.2 and 18.7 Yugoslavia 30 Sep. -3 Oct. Citations 2 Grinding efficiency in a vertical stirred mill is . FC Bond Mill - Sepor Inc Actual FC Bond Mill Charge Weight versus the FC Bond Weight as prescribed by Fred Bond — Theory Meets Manufacturing Reality 1.

LAB/PILOT PLANT EQUIPMENT – MILLS | Category | Titan ...

LAB/PILOT PLANT EQUIPMENT • LAB/PILOT PLANT EQUIPMENT - MILLS Bond Work Index Rod Mill. The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond.

Industrial Ball Mills: Steel Ball Mills and Lined Ball ...

Steel Ball Mills & Lined Ball Mills. Particle size reduction of materials in a ball mill with the presence of metallic balls or other media dates back to the late 1800’s. The basic construction of a ball mill is a cylindrical container with journals at its axis. The cylinder is filled with grinding media (ceramic or

JK Bond Ball Mill Test

JK Bond Ball Mill Test Since its introduction in the 1960s, the Bond Ball Mill Work Index (BBMWi) parameter has been extensively used in predicting ball mill power draw. Use of Work Index Along with comminution circuit design the work index parameter is widely used in tracking mill performance. Due to the age and lack of controls for the test,

Natural Resources | SGS

Natural resources are essential to economic development and pivotal to everyday life. The agriculture, mining, oil, gas and chemical supply chains are evolving rapidly, with developing international trade and changing market demands, and an increased focus on environmental, social